Why Illinois Pulley & Gear, Inc. Prefers Roll Staking Over Conventional Staking for Flanges

When it comes to manufacturing high-quality timing pulleys and gears, Illinois Pulley & Gear, Inc. (IPG) has established itself as a leader in the industry. One of the key processes that sets them apart is their preference for roll staking flanges over conventional staking methods.

Staking is a process used to attach flanges to timing pulleys. The two primary methods are conventional staking and roll staking. Conventional Staking is a method that involves crimping the flange to the pulley at several discrete points. While this method is widely used, it has limitations in terms of the strength and uniformity of the attachment. Roll Staking involves crimping the flange continuously around its entire circumference. This method ensures a more uniform and secure attachment.

One of the most significant advantages of roll staking is the enhanced strength and durability it provides. By crimping the flange continuously around its entire edge, roll staking creates a more robust bond between the flange and the pulley. This uniform attachment distributes stress more evenly, reducing the likelihood of failure under load.

Roll staking offers superior precision and consistency compared to conventional staking. The continuous crimping process ensures that the flange is attached uniformly, eliminating the weak points that can occur with discrete crimping. This precision is crucial for applications where timing and alignment are critical, as it ensures that the pulley operates smoothly and reliably.

Illinois Pulley & Gear, Inc.'s preference for roll staking is a testament to their commitment to quality. By choosing the superior method of roll staking, IPG ensures that their products meet the highest standards of strength, precision, and reliability.